Digital Twin for Smarter, Safer, Always-On Operations
Create a live digital replica of your plants, assets, and processes—so you can see what’s happening now, understand why it’s happening, and simulate what happens next.
Why Digital Twin?
Complex operations generate massive streams of data—from sensors, machines, and people—yet decisions are still often made on static reports and incomplete information. A Digital Twin changes that. It gives you a living, evolving virtual model of your real-world assets and processes. By mirroring your physical environment in a digital space, you can:
- See current state in real time
- Understand historical context and root causes
- Simulate future scenarios and outcomes
Business Outcomes You Can Measure
Reduce Unplanned Downtime & Maintenance Cost
Combine real-time condition monitoring with predictive models to foresee failures, schedule interventions in advance, and keep production running reliably.
Improve Safety & Compliance
Use a digital twin to visualise hazardous zones, worker movements, gas readings, and alarms, and run “what-if” incident scenarios without exposing people to risk—backed by audit-ready evidence.
Increase OEE & Throughput
Identify bottlenecks, idle time, and rework patterns in the virtual model, test alternative layouts and workflows, and deploy only the best-performing configurations to the physical plant.
Optimise Energy, Operating Cost & Decisions
Model different energy, utility, and loading strategies in the twin, compare their impact on cost and efficiency, and give all stakeholders a shared, interactive view to shorten debates and time-to-action.
Why Choose Ombrulla for Digital Twin
End-to-End Industrial Digital Twin Platform
Combine IoT, RTLS, AI, and APM in a single stack for real-time visibility, simulation, and optimisation across your operations.
Works with Existing Systems & Devices
Integrate current sensors, PLCs, SCADA, MES, ERP, and APM without rip-and-replace or vendor lock-in.
Industrial-Grade, Secure & Scalable
Engineered for harsh environments, multi-site deployments, and strict IT/OT security, with encryption, RBAC, and strong governance.
Proven in Heavy Industries with Measurable ROI
Field-tested in oil & gas, manufacturing, automotive, and infrastructure—focused on uptime, safety, energy, and cost savings, not just 3D visuals.
Core Capabilities & Functionalities
Our Digital Twin platform combines real-time visualisation, unified data, advanced analytics, and seamless integrations to help industrial teams see, understand, and optimise their operations in one place.
Real-Time 2D/3D Digital Twin Visualisation
Get an interactive live view of plants, lines, and zones with sensor overlays, alarms, and RTLS positions—across sites, floors, and areas, with instant drill-down.
Unified IoT, RTLS & Enterprise Data Platform
Fuse data from sensors, PLCs, SCADA, RTLS tags, and systems like APM, CMMS, MES, ERP, HRIS, and EHS into a normalised asset hierarchy and single source of truth.
Historical Replay, Root-Cause & “What-If” Simulation
Rewind operations to any point in time to replay states, alarms, and movements, then test different line setups, routing, shifts, maintenance strategies, and emergency scenarios safely in the twin.
AI-Driven Anomaly Detection & Predictive Insights
Use AI models trained on your operational data to detect anomalies, predict failures and quality issues, recommend optimal setpoints and windows, and feed insights into existing tools via open APIs.
Digital Twin for Operations, Maintenance & Safety
Operations & Production
Monitor production performance in real time, across lines and plants. See where WIP is accumulating and why. Test new production plans and routing strategies in the twin.
Real-time Monitoring
- Monitor production performance in real time, across lines and plants.
WIP Visibility
- See where WIP is accumulating and why.
Strategy Testing
- Test new production plans and routing strategies in the twin.
Industries We Serve
Oil & Gas / Energy
Digital twins of plants, pipelines, and terminals to monitor integrity, assess risk, and plan interventions with full context.
Manufacturing
Twins of production lines, utilities, and warehouses to improve throughput, quality, and asset performance.
Automotive & Discrete Manufacturing
Detailed line and cell-level twins for robots, conveyors, and stations—optimising cycle time, changeovers, and safety.
Infrastructure & Utilities
Site and network-level twins for critical infrastructure, helping teams manage assets, risk, and service continuity.
Digital Twin Implementation with Ombrulla
